1. Plastic Injection Molding Beat Your Deadlines with Our Quick-turn & Consistent of Quality Injection Molding Services
Get a quote in less than 48-hours
Get molds in 10 – 18 days
Parts delivered in a couple days
5K and 10K shot prototype molds
Including: DFM, mold structure 2D, mold structure 3D, product full-inspection dimension report, mold making progress sheet, mold modification report, final mold BOM, sealed sample, mold material certificate, mold verification report, and heat treatment report.
2. What Makes H&W Different?
When you’re looking for short-run or injection molded parts, time is usually of the essence the same as the quality. H&W prototype injection molding lets you enjoy both benefits, meeting your fast turnaround needs through a process that provides some of the most reliable, high-quality products available.
Reliable Mold & Tooling Experts:
– 10+ years’ experience,
– Already cooperated with numerous global famous brands for many years
– Specialize in large & complex injection mold making
– One-stop service from design to final products shipment
– OEM & ODM customization service
– Reasonable & cost-competitive price
– Professional manufacturer
– Quick Turnaround
– Certificated with ISO 9001: 2008
– Have passed the standards of the international general industry quality system
– Stick quality control system from raw material to final products
3. How Plastic Injection Molding Works?
Plastic injection molding is by far the most common way to produce large volumes of finished plastic parts for every kind of commercial and industrial use. Molten resin is injected under high pressure into the cavity of a metal die and then rapidly cooled, forming a solid shape. A single cycle to make a finished part may take anywhere from a few seconds to minutes depending on part complexity and size. Plastic injection molding machines consist of three main parts: the mold, the injection unit and the clamping unit.
1) Get a quote
Plastic injection molding is a widely used in manufacturing method, where high-temperature, melted plastic resin (the “shot”) is forced into a mold cavity. At where, it will be left to cool and take the shape of the mold, producing the desired part. Once the plastic resin in the mold cool down, the part will be released, and the process starts again. Plastic injection molding machines consist of three main parts: the mold, the injection unit and the clamping unit.
2) Build the Injection Mold
Even for prototype parts or short-run molds, quality is critical. H&W chooses the most appropriate materials to keep cost-effective while also preventing cracking, disfigurement or other affect to your investment.Actually, our prototype molds come with a 10K shot guarante
3) Make the injection molded parts
Our CNC machines are full ready and waiting to manufacture your parts, with capacities no matter for any run, small or large. The speed offered by the plastic injection molding process may waste if your order goes into a long queue, whlie H&W makes sure you can get parts as short as two days once your injection mold is completed.
|1||Input of technical datas for mold design||Based on the samples of related drawings provided by customers, mold design engineers conduct eveluation and analysis and prepare for formal mold drawing design.|
|2||Mold structure review||A. Review of product 3D drawings
B. Preliminary 2D ranking
C. Preliminary 3D parting and determination of parting lines, glue injection mode, and ejector mark
D. Preliminary review of the mold structure
E. Make a DFM report
F. Make a mold progress sheet
|3||Mold design||A. Specific 2D assembly drawing
B. 3D assembly drawing
C. Drawing of parts and loose items
D. Mold BOM sheet and purchase order
|4||Mold making||A. Release of drawings
B. CNC mold core
C. Copper electrode making
D. Mold and accessory processing
D. Mold assembly
|5||Mold testing||A. Material and machine preparation
B. Making samples with machines
C. Mold testing report
|6||Sample test and mold modification||A. Product dimensions and assembly test
B. Product improvement report
C. Functional test and improvement report
|7||Samll-batch trial production and sample sealing||A. Small-batch trial production
B. Mold quality testing and confirmation
C. Product dimenstions and exterior confirmation
D. Sorting project-closing documents.
5. Injection Molding Materials
As you consider your options for low-volume injection molding, talk to our experts. We can work with any production plastic material your project requires, but the most common options are listed below.
|ABS||Common thermoplastic with good impact resistance and toughness.||1.Good impact resistance with toughness and rigidity
2.Metal coatings have excellent adhesion to ABS
3.Excellent processability and appearance
2.Musical instruments (recorders & plastic clarinets)
4.Small appliances (enclosures)
5.Automotive (interior trim, wheel covers, emblems)
||1.Excellent moisture resistance
2.Food grades available
3.Mold–in hinge possible
4.Good impact strength
2.Industrial components for fluid processing
||1.High tensile strength with rigidity and toughness
2.Good impact and solvent resistance
3.Glossy molded surface
4.Low static and dynamic coefficients of friction (slippery)
5.Many grades have FDA and NSF approvals on food and water contact
6.Replace die-cast metal components
7.Seat belt parts
||1.High impact resistance
4.Chemical resistance (PC blends)
|Polycarbonate / ABS||Blend of PC and ABS that creates strong parts for a variety of applications.||1.Good impact resistance with toughness and rigidity
2.Metal coatings have excellent adhesion to ABS
3.Very good indoor UV light color stability
4.Excellent processability and appearance
|1.Automotive exterior and interior components
6.Business equipment housings
||1.Wide range of flexibility
4.Electronic extruded wire covering
|Nylon||Polymer material that is durable with high elongation and good abrasion resistance.||1.Temperature capability 600°-700° for short term
2.Excellent chemical resistance
3.High resistance to abrasion
4.Tough and withstands repeated impact
|Nylon 32% Glass Fiber||Polymer with excellent mechanical stiffness and elevated temperature resistance.||–||–|
|Acrylic (PMMA)||Material with resistance to breakage often used for transparent applications.||1.Excellent optical clarity
2.Excellent weatherability and resistance to sunlight
3.Rigid with good impact resistance
4.Good light transmission
|1.Automotive transparent items such as head/tail lenses and trim
2.Household light fixtures and decorative items
3.Safety equipment and shields
|Polystyrene||Light weight material popular for its high impact strength and toughness.||1.Optical clarity
3.FDA grades available
5.Good dimensional stability
||1.High heat resistance
2.Exceptional strength and impact modulus
3.High dielectric strength
4.Broad chemical resistance
6.Excellent machinability and finishing characteristic
7.Outstanding processability on conventional molding equipment
8.Flame resistance with low smoke evolution
|1.Commercial aircraft interiors
5.Electrical products6.Electronic parts
6. Why Choose H&W For Custom Plastic Injection Mold & Tooling Services?
1) Expertise Experience
Over 10 years’ experience in injection mold tooling, H&W has been devoted to developing the highest quality injection molds.
H&W will organize a meeting including the PM, product engineer, production line administrator before each project mold starting, make mold quality standards & production timeline, track and inspect mold making, review sample, prepare the mold modification materials, track mold modification & engineer assistance, make sampe before the final production, keep statistics recoords of issues during making until the completion of the approval sample.
2) Strong R&D Team
As the R&D ability is the core of a company’s technological innovation. We have are an independent department of product designing, developing, and mold tooling, most of the designers have worked in this field nearly 10 years. Before each R&D project starting, a full compact meeting will behold with the designers, project management, mold processing team to make the most feasibility analysis. And, the mold structure will be optimized based on the functions & aesthetics to achieve highest life-span as well as stability.
3) A Wide Range Of Injection Mold Services
Our mold & tooling services cover from plastic, automotive molds, children’s products molds, household molds, industrial injection molds, SMC & BMC & GMT compression mold and more.
And, we have provide services & products to more than 3000 customers, and many of them are famous brand from Russia, Japan, Korea, Italy, Span, Mexico, the United States and Colombia.
4) Competitive Price
long-term stable raw material supply chain, our own manufacturing facility lower the cost structure in order to offer lower pricing than our purely domestic competitors.
5) High Quality
With ISO 9001 certified, the strict process quality systems ensure that your components are the highest quality possible for your application.
6) Quick Turnaround
We offer three different shipping methods, including next day air, to accommodate your timing and budget requirements.
7. Some of Our Works Exhibition
If you have any project of ideal need manufacturing welcome to contact us to discuss more~